Sargent 565 Metal End Cap Kit Upgrade

Tired of Cracked Panic Bar Caps? Upgrade to the Sargent 565 Metal End Cap Kit

In high-traffic environments like schools, hospitals, and retail hubs, door hardware takes a beating. One of the most common points of failure on a panic bar isn't the internal mechanism—it's the plastic end cap.

If you are tired of constantly replacing cracked or missing covers, it's time to upgrade to the Sargent 565 Metal End Cap Kit.

Why Plastic End Caps Fail

Standard end caps are often made of high-impact plastic. While sufficient for low-traffic offices, they frequently fail in "heavy-duty" scenarios:

  • Equipment Bumping: Hospital gurneys, school carts, and floor buffers easily shatter plastic.
  • Vandalism: Plastic caps can be pried off or cracked by deliberate force.
  • Environmental Stress: Over time, plastic can become brittle, leading to hardware that looks poorly maintained.

The Permanent Fix: The Sargent 565 Kit

The Sargent 565 Metal End Cap Kit is specifically engineered to replace the standard plastic caps on Sargent 80 Series exit devices.

  • Maximum Durability: Made from heavy-duty cast metal, these caps are designed to withstand direct impacts without cracking.
  • Vandal Resistant: The solid construction makes it much harder for unauthorized users to tamper with the exit device rail.
  • Everything Included: The kit comes with the metal end cap, the required mounting plate, and the necessary screws for a quick swap.

Sargent 565 Standard Metal End Cap Kit for 80 Series Exit Devices, Stainless Steel
Sargent 565 Standard Metal End Cap Kit for 80 Series Exit Devices, Stainless Steel

Installation Is a 5-Minute Job

You don't need a locksmith to make this upgrade. Because this is a genuine Sargent OEM part, it is designed for a perfect fit:

  1. Remove the existing plastic cap and mounting bracket.
  2. Install the new 565 mounting plate onto the rail.
  3. Slide the metal end cap over the plate and secure it with the provided screws.

Better Hardware, Lower Maintenance Costs

While metal end caps have a higher upfront cost than plastic, they pay for themselves by eliminating repeat service calls. By installing the 565 kit, you ensure your exit devices stay code-compliant and looking professional for years to come.

Need to fix a sagging handle while you're at it? Don't forget to pick up a Sargent 97-0425 Hub Spring—the most common repair part for Sargent lever trim.

Sargent 565 Metal End Cap Kit Upgrade
David Bolton January 1, 2026
Share this post
Tags
Archive
How to Fix a Sagging Sargent Lever: The 97-0425 Hub Spring Guide